500KG per batch High Efficient single and double paddle powder feed Mixing Machine
Batch mixer that uniformly mixes dry materials that are free flowing. It is mainly used in the grain processing industry such as feed and flour milling processing for blending materials.
Depending on the specific nature of the products to be mixed and liquid addition characteristics, this mixer can add up to 5% liquid and is available in a range of capacities from 500 litres to 8,000 litres.
Main parameters of the single shaft feed mixing machine
| Model |
Volume
( m³) |
Capacity/batch
(kg) |
Mixing time(s) |
Homogeneity
(CV≤%) |
Power
(kw) |
| SDHJ0.2 |
0.2 |
100 |
60-120s |
5-7 |
4 |
| SDHJ0.5 |
0.5 |
250 |
60-120s |
5-7 |
7.5 |
| SDHJ1 |
1 |
500 |
60-120s |
5-7 |
15 |
| SDHJ2 |
2 |
1000 |
60-120s |
5-7 |
22 |
Best mixing accuracy, Flexibility and optimal mixing results of this paddle feed mixer
The SHSJD series single shaft paddle mixer ensures uniform product mixing and the highest quality standards. When the mixing ratio is 1:100,000, it maintains excellent mixing uniformity (CV) of no more than 5%.
Efficient mixing saves time
The optimal geometry of the mixing chamber and matching paddles guarantees the superior characteristics of the mixer: mixing time is about 1.5 minutes
Large opened door for discharging time of less than 10 seconds.
Up to 20 batches per hour means that this high efficient mixer is twice as efficient as conventional machines.
Perfect design, Top sanitation
Properly designed surface area and volume of the mixing chamber contributes to the optimization of the mixing process, preventing material residues and avoiding contamination.
Quick and easy cleaning of mixing chambers and paddles.
Low maintenance
The mixing paddles of the high efficient mixers and the split shaft seals are easy to replace.
design of the wear parts significantly reduces the maintenance costs.
Animal feed processing line main processes as following:
Crushing proecss-----Mixing process-----Pelletizing process----Cooling Process-----Packing Process
Raw Materials for Feed Pelletizing
The feed pellets are usually made of corn, brown rice, paddy, sorghum and soybean meal etc.
Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.
Raw Material Grinding Process
General-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
NSK bearings, SKF bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.
Feed Material Auto Batching and Mixing Process
Dosing/Batching designs formulations according to the nutritional needs of different animals, using specific device to accurately weigh the various ingredients. Mixing is an operation in which various feed ingredients are metered and blended under external forces to form a uniform distribution. This process adopts two batching scale and a number of batching bins, of which the micro ingredients are manually added equipped with check weigher. After batching of material ingredients is completed, then enter into the mixer for mixing, and finally the material is output through the conveyor and elevator.
Weigh equipment:batching scale, batching accuracy≤3‰.
Mixing equipment:mixer SHSJ2, 1KW, 2000kg per batch, capacity 20-30T/H.
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;
Feed Pelletizing Process
Designed from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.
Feed Pellet Cooling and Crumbling Process
Feed Pellet Cooling process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.
Feed Pellet Crumbling Process
Diameter of feed pellet can be customized by the different die mould hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.
Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.
Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bag
Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process
Other process like conveying, elevating, material feeding, water and liquid adding machine
Packing and shipping
The single shaft feed mixer feed Mixing process machine for sale would be covered by plastic, and then packed in standard ply wooden package for exporting.
Our Services
| 1 |
We provide 1 year guarantee with life-time service. |
| 2 |
We provide English manual and video for operation |
| 3 |
If required, we could send technicians for installation and commissioning, training. |
| 4 |
Any problem in operation or others about the machine, you can contact with us we will give
solution in 24-48 hours. If big problem, we can send technician to customer's local place. |
Contact information:
If you have interest in this 500KG per batch High Efficient single and double paddle powder feed Mixing Machine, kindly please contact us and send inquiry.
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