Automatic High Capacity Feed Crusher Hammer Mill in Animal Feed Factory
Feed Crusher Machine Introduction
Our SFSP series feed hammer mill is universal type product with stable performance. It is widely used in small, medium and large scale feed and food processing industries, chemical and biological industry for raw material grinding, such as corn, soybean, wheat, grain grinding, especially suitable for the baby pig, fish feed, poultry and livestock feed production. The special water-drop design of feed hammer mill can ensure a larger space for grinding chamber and improves working efficiency by 40%.
Main Features of Feed Hammer Mill and feed crushing machine
1. Overall base design. It is for less land occupancy. High structural strength and beautiful appearance of the feed hammer mill.
2. Optimal placement of rotors, making the current fluctuations within 10%.
3. Improvement on structure and the chosen material of hammer, increasing crushing efficiency 20%.
2. Movable operating door and linkage sieve press structure, more convenient for operation and maintenance.
3. The feed crusher is equipped with siemens motor and high quality Imported bearings, resulting in long service life and low maintenance cost;
4. The grinding chamber is of tear circle shape, effectively eliminating the circular flow in the grinding process and getting higher capacity;
5. The Bottom of grinding chamber is fitted with U-shape double grinding structure, further improving the capacity with evener particle size;
6. Rotor passes accurate dynamic balancing test, resulting in low equipment noise and smooth running;
7. Both coarse and fine grinding is realized through adjusting the gap between beater/hammers and screen;
8. Hammers edge is vacuum-welded by special alloy steel, resulting in long service life of the feed crusher machine.
Main Parameters of Feed Hammer Mill and feed Crushing machine
Model Specification
|
SFSP56*36 |
SFSP56*40 |
SFSP66*60 |
SFSP66*80 |
SFSP66*1000 |
SFSP66*1200 |
Rotor Diameter(mm)
|
φ560 |
φ560 |
Φ660 |
Φ660 |
Φ660 |
Φ660 |
| Pulverizing Room Width (mm) |
360 |
400 |
600 |
800 |
1000 |
1200 |
| Spindle Speed(turns/minute) |
2980 |
2980 |
2980 |
2980 |
2980 |
2980 |
Hammer Number
|
48 |
56 |
72 |
112 |
128 |
144 |
Mating Power(kw)
|
22 |
37 |
55/75 |
110 |
132 |
160 |
| Output(t/h) |
2-5 |
3-7 |
5-10 |
8-15 |
10-20 |
15-30
|
We also provide accessory machinery and parts for the feed crusher machine, such as rotary feeder, buffering hopper and bin, pluse dust control system, etc. We design the complete feed plant, feed crushing process for feed factory.
Animal feed processing line flow as following:
Crushing proecss-----Mixing process-----Pelletizing process----Cooling Process-----Packing Process
Material Cleaning Sieving and Accepting Process
By receiving materials, our plant use granule cleaner and flour cleaner to clean the dust and other debris, then magnetic cylinder clean the irons and metal in the materials. After cleaned, materials be sent to next process.
Raw Material Grinding Process
General-purpose products, stable performance, widely used in large andmedium-sized feed, food processing enterprises of raw materials crushed.
The machine uses direct drive, scientific and reasonable hammer arrangement, hammer sieve clearance, finished fineness uniform. Crushing chamber second strike technology. Selection of imported high-quality bearings, low operating temperature.
A variety of screen size optional, quick open door mechanical and elastic pressure screen mechanism, for screen fast, easy operation and maintenance.
High quality imported bearing, tungsten carbide alloy spray hammer. Bearing temperature display instrument.
Feed Material Mixing Process
Mixing speed is short, the mixing cycle is short, 30-120 seconds / batch; mixing uniformity is high, CV ≤ 5%, and does not produce segregation;
machine mixing process is moderate, loading variable range;
Expected to meet the environmental requirements; can be equipped with compressed air cleaning system, the residue to a minimum level;
can be customized for special atomization spray system; add molasses , Grease and so more uniform;
Feed Pelletizing Process
Designed from the CPM models, Europe and the United States box.
The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.
Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.
Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.
Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.
The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.
Ring mold lifting device, gear box gear oil automatic cooling system.
Feed Pellet Cooling and Crumbling Process
Feed Pellet Cooling process
The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.
Discharging material evenly and evenly stacked in the cabin.
The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.
Low energy consumption, easy operation.
After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.
Feed Pellet Crumbling Process
Diameter of feed pellet can be customized by the different die mould hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.
Feed Pellet Screening and Grading Process
Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.
Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.
Feed Pellet Packing Process
High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.
Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.
Packing accuracy: 0.1% Packing range:5-50kg / bag
Automatic PLC Control System
With the automatic PLC control system, the animal feed processing line is with high efficiency and convenient operation.
1.Full automation of the complete production line
2.Constant product quality at a high throughput rate
3.Lower manpower requirements, less time cost
4.Better monitoring of the production process
Other process like conveying, elevating, material feeding, water and liquid adding machine
Packing and shipping
The feed crushing machine would be covered by plastic, and then packed in standard ply wooden package for exporting.
Or nude of package, fixed and loaded in container.
| 1 |
We provide 1 year guarantee with life-time service. |
| 2 |
We provide English manual and video for operation |
| 3 |
If required, we could send technicians for installation and commissioning, training. |
| 4 |
Any problem in operation or others about the machine, you can contact with us we will give
solution in 24-48 hours. If big problem, we can send technician to customer's local place. |
Contact information:
If you have interest in this automatic high capacity feed crusher hammer mill in animal feed factory, kindly please contact us and send inquiry.
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